Horizontal Battery Crush Nail Penetration Test Machine
Horizontal battery crush and nail penetration equipment with three listed capacity options. Confirm force range, useful stroke, fixtures, measurement channels and protective configuration.
Technical Parameters
This horizontal system combines battery crush and nail penetration functions. Select the model, fixtures, measurement channels and protective arrangement against the specimen and approved test plan. The values below are existing product listings; confirm the current supplied configuration in the quotation.
Model Comparison
| Model | Listed Crush Capacity (T) |
|---|---|
| BE-6047AP-20T | 20 |
| BE-6047AP-50T | 50 |
| BE-6047AP-100T | 100 |
The original source uses “T” as a capacity label. Confirm the force unit, calibrated operating range and available force throughout the useful stroke. These labels are not pressure ratings and are not converted to kN here.
Shared Specifications
| Specification | Listed Details and Confirmation Scope |
|---|---|
| Structure and Direction | Horizontal arrangement and horizontal crush direction are listed. Confirm specimen orientation, loading direction and fixture access for the required procedure. |
| Drive Configuration | Electro-hydraulic servo is listed; main and auxiliary hydraulic cylinders are described. Confirm the supplied architecture, installed power and operating duty. |
| Test Arrangement | An independent horizontal structure and control system are listed. Confirm the protective enclosure, access, ventilation and interfaces included in the quotation. |
| Test Space | Listed W2500 × D2000 × H1000 mm; customization by quotation. Confirm useful specimen and fixture clearance, stroke and loading access. |
| Overall Dimensions | Listed W8500 × D2500 × H2400 mm. Confirm the current installation drawing, service clearance and any separate power or control equipment. |
| Power Supply | Listed AC380 V, 50 Hz. Confirm phase, installed power and site connection requirements. |
| Crush Speed | Listed adjustable 1–400 mm/min. Confirm the calibrated range, load conditions and control performance. |
| Nail Penetration Speed | Listed adjustable 1–40 mm/s. Confirm the supplied penetration configuration and calibrated speed range; this uses a different unit from crush speed. |
| Control Variables | Force, displacement, speed, time and auxiliary electrical or temperature signals are described as configurable inputs. Confirm supported channels, feedback modes and termination logic. |
| Control and Remote Operation | MCU and PC control with remote operation are listed. Confirm supplied interfaces, operating distance, access control and interlocks. |
| Running Modes | Programming and constant modes are listed. Agree available sequences, limits, hold conditions and recorded outputs for the ordered configuration. |
| Crush Accuracy | Listed ≤0.5% FSR. Confirm the measured quantity, full-scale reference and calibration range. |
| Nail Penetration Accuracy | Original web listing: ≤1% FSR. Confirm the current specification, measured quantity, full-scale reference and calibration range. |
| Deformation Settings | Listed 0–100% multistage settings. Confirm the specimen reference dimension, available travel, displacement measurement and stopping logic; settings do not establish useful physical stroke. |
| Crush Fixture | An arc plate with a listed radius of 75 mm is described. Confirm plate length, orientation, material and included alternative fixtures against the required procedure. |
| Data Acquisition | Remote isolated voltage, temperature and current acquisition is described as configured. Confirm included channels, calibrated ranges, accuracy, sample rate and logging. |
| Protective Functions | The original listing includes leakage, overvoltage, overload, overtemperature and overcurrent protection, sound/light alarms and a smoke alarm. Confirm installed devices, thresholds, interlocks and emergency response scope. |
Main Features
- A horizontal arrangement combining crush and nail penetration functions in one configured system.
- The original listing describes dual hydraulic cylinders and an electro-hydraulic servo system; confirm the ordered drive arrangement.
- Separate adjustable crush and penetration speeds, with different listed units.
- Specimen loading and fixture access can be reviewed for the project’s handling requirements.
- Review the protective enclosure, interlocks and emergency response configuration for the battery specimen and test plan.
Test Method Selection
Specify the governing UN R100 amendment series or UL 2580 edition, clause, specimen level and approved test plan before defining the configuration. Review crush and nail penetration methods separately. Listing these standards does not establish that each requires both tests or that the equipment is certified.
Define fixture geometry and material, specimen orientation, loading rate, force and displacement limits, stopping criteria, hold conditions and observation requirements from the identified procedure. Agree the required control and measurement functions before ordering.
Nail penetration configuration: Provide nail geometry and material, penetration direction, speed, depth, stopping criteria, mounting and measurement channels. Confirm the included fixture and specimen-protection arrangement. An arc crush plate does not define the nail fixture.
Acceptance and Loading Scope
Confirm each model’s calibrated force range, useful stroke, load envelope and fixture capacity. Agree force and displacement measurement, penetration control, data acquisition, limits and protective functions for the ordered configuration. Temperature acquisition does not establish an integrated temperature-conditioning chamber.
Provide specimen dimensions, mass, state of charge, electrical connections, intended loading direction and handling method for project review. Confirm floor loading, access route, utilities, ventilation, service space and any separate equipment before installation. Agree acceptance records, calibration documentation and commissioning scope in the quotation.
